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Mist Nozzle Removal Tool

Convergent Dental · Mechanical Engineering Intern · Concept through printed prototype

A hand tool that makes swapping the mist nozzle on a dental laser handpiece quick, so it no longer needs a service visit.

Mist Nozzle Removal Tool

The problem

The mist nozzle on the Contra handpiece is tiny and hard to remove by hand, so replacing it meant a field service visit.

The Solea dental laser
The Solea dental laser

Slide, twist, pull

Slots guide the tool onto the nozzle, lock tabs engage it with a turn, and a pull removes it.

Lock ring with alignment slots and turning tabs
Lock ring with alignment slots and turning tabs

Prototyping

I went from concepts to a down-select, then CAD and 3D-printed prototypes that I refined for fit.

Refining the lock geometry in SOLIDWORKS
Refining the lock geometry in SOLIDWORKS

Result

Quick, tool-assisted nozzle swaps and fewer service visits.

The handpiece and the mist nozzle the tool removes
The handpiece and the mist nozzle the tool removes